UNI-CLEVER painting robots

  • Automatic painting machine allows paint guns to operate in five axes (X,Y,Z,A,B);
  • Gun movements are programmable: linear motion goes along the X,Y,Z axis and rotation motion goes around the vertical (A) and horizontal (B) axis;
  • Painting head allows for installation of up to 4 automatic paint guns;
  • Number of installed paint spray guns and their functionality (e.g. rotary or fixed) depends on specifics of a painting process;
  • Painting head speed is up to 90 m/min in the horizontal plane (along the X and Y axes) and up to 30 m/min in the vertical plane (along the Z axis);
  • Automatic paint spray guns that apply material with preset working parameters minimize paint material losses, reduce time of painting process and filter fatigue;
  • A glazed spray booth with an air filtration system and upper lighting allows for ongoing control of a painting process;
  • Service door facilitates access to the interior of the paint machine which is incorporated in the system of emergency shutdown of the paint machine in the event of opening it during operation;
  • Compact design of the paint machine along with accessories and equipment minimizes amount of space required for installation of the machine and current operations;
  • It can be installed in existing paint booths with a pre-installed air exchange system.
  • The operator's touch screen ensures fast, simple and intuitive operation of the painting machine;
  • Size of the operator screen (diagonal: 15") allows to view all necessary information and parameters related to operations of the painting machine;
  • Various painting programs that define the process of painting edges, side surfaces and surfaces of specific elements to be painted can be saved and then selected;
  • The operator's panel is located close to the loading area;
  • PLC ensures efficient and trouble-free operation of the machine;
  • Its operations do not require any special painting expertise and/or programming;
  • Optimally selected number of operating personnel depending on equipment operational intensity (1-2 persons), significantly reduces employment costs;
  • Service position of the painting head enables ongoing operation of the painting equipment;
  • Mounting position of the operator panel on the left or right side of the loading area can be selected;
  • Integration with a barcode system can be carried out;
  • Online service is available in case the painting machine is connected to the Internet.
  • The UNI-CLEVER automatic painting machine is designed for application of various types of paint materials such as:
    - Wood stains: water, nitro, spirits, solvent-based;
    - Varnishes: polyurethane, polyester, acrylic, water and water UV;
  • Paint materials can be applied as part of low and/or high pressure technology;
  • Up to 6 paint circuits can be installed without circulation of the paint material or up to 3 paint circuits without it; The number of paint circuits is optimally selected for specific paint processes and paint materials;
  • Number of painting circuits is selected optimally for a specific painting processes and painting materials;
  • Paint material can be applied in different directions in relation to painted elements (e.g. "forward" or "back" painting);
  • So-called fast colour change systems and small low-pressure tanks can be installed at a short distance from the guns in order to save time for changing colour or type of lacquer and minimize loss of lacquer materials during such changes;
  • Systems for mixing individual paint components (2K and 3K) can be integrated in order to select mode of operation from the operator's desktop;
  • Liquid adhesives can be applied to glue finish-type film on membrane presses.
  • Electric switchgear and control cabinet are integrated in the painting machine;
  • Space around the machine and the work area is optimised;
  • No additional connection cables or cable trays or routes between the paint machine and the control cabinet are required;
  • Risk of mechanical damage to the electrical and control systems is minimised by the machine operator.

Supply air and filtration system

  • Variable-capacity blower fan is adjusted from the touch screen operator panel;
  • Ceiling filtration system is installed above the paint zone;
  • A dual-stage supply air filtration system is provided by means of a synthetic non-woven and glass fibre filter;
  • Filtration system is integrated with the interior lighting of the painting machine.

Exhaust air and filtration system

  • Variable-capacity exhaust fan is adjusted from the touch control panel;
  • Filtration system operates as part of a dry filtration system;
  • A dual-stage exhaust air filtration system is carried out through a folding cardboard open-cell Andreae filter and a PaintStop fiberglass filter;
  • The filter is placed vertically on the rear wall of the machine or horizontally near the operations area;
  • Air circulation in the interior of the painting machine cabin is forced and has a positive effect on the quality of the painting process.
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