The UNI-CLEVER O/C coffin painting robot is equipped with a turntable that increases the efficiency of the process. Additional equipment of the robot – positioner ensures precise positioning and positioning of the coffin on the conveyor in order to obtain uniform painting effects on the entire surface of the coffin, and the use of a hydraulic scissor lift allows painting the full height of the coffin during one loading.
After appropriate retrofitting, the painting robot can be used in the following industries:
The painting device is distinguished by the use of a turntable. This solution ensures maximum cleanliness of the painting area.
UNISON painting devices can be freely configured to create painting lines for full automation of the process.
Equipping the painting device with a turntable allows for unloading the painted coffin and loading a new one without having to interrupt the work of the painting robot in the painting zone.
Thanks to the use of a lift, the coffin can be covered with varnish along its entire height, which shortens the duration of the painting process and positively affects the efficiency of the painted coffin.
|Number of painting heads||1 [pc.]|
|Paint lines from the connections on the paint head to the guns||YES*|
|Pneumatic cables for controlling paint guns||YES*|
|* if the painting equipment is delivered by UNISON. Otherwise – within the scope of implementation by the Ordering Party.|
|The speed of the painting head along the X axis||to 90 [m/min]|
|The speed of the painting head along the Y axis||to 90 [m/min]|
|The speed of the painting head along the Z axis||to 30 [m/min]|
|The angle of rotation of the spray guns relative to the A axis||360 [degrees]|
|The angle of rotation of the spray guns relative to the B axis||120 [degrees]|
|Number of simultaneously driven axes during painting||1 to 5|
|Installation side of the operator panel (determined when looking at the device from the loading side||Left/Right|
|Finishing programmes||Painting the entire coffin (with the so-called spacer)
Painting the entire coffin (without the so-called spacer)
Painting the coffin lid
Painting the bottom of the coffin
Painting the top plate
Painting of rectangular coffins
Varnishing of hexagonal coffins
Varnishing of octagonal coffins
Painting coffins with a sloping roof
|Preferred number of operators||1-2 people, e.g. device operator + assistant
(depending on the expected performance of the device and work organization)
|Supply fan power||2 x 0,75 [kW]|
|Supply fan efficiency||11.800 [m3/h]|
|Performance regulation||motor with inverter|
|First stage of filtration (filter at the air intake)||Non-woven filter with cassette structure|
|Second stage of filtration (ceiling filter)||Filter made of synthetic non-woven fabric|
|Exhaust fan power||1 x 3,0 [kW]|
|Exhaust fan performance||10.000 [m3/h]|
|Dimension of the exhaust pipe of the exhaust fan||500 x 315 [mm]
|Fan performance regulation||Motor with inverter|
|Exhaust filters dimension||2.850 x 1.000 [mm]|
|Długość pola roboczego||2.500 [mm]|
|Szerokość pola roboczego||1.000 [mm]|
|Masa elementów na polu roboczym||do 100 [kg]|
|Ilość elementów na polu roboczym||1 szt.|
|Widht||3.145 [mm] (4740 [mm] taking the table rotation into account)|
|* weight may change depending on machine configuration|
|Compressed air consumption||about 100 [l/min.] (without painting guns)|
|Electric voltage||3 x 400 VAC / 50 Hz|
|Installed power||16,7 [kW]* (depends on the final configuration of the machine)|
|Estimated electricity consumption||at the level of 40-60% of the installed power (depending on the operating mode and operating conditions of the device)|
The painting robot is designed for continuous operation with the longitudinal direction of loading coffins. It is equipped with chain conveyors and a scissor lift, which allows coffins to be painted at their full height. The painting device also has a coffin positioning system.
The painting robot is designed for continuous operation with a transverse loading direction for coffins. It is equipped with chain conveyors adapted to transport coffins. Thanks to the use of a hydraulic lift, it is possible to paint coffins over their entire height.
The coffin painting line consists of a painting robot, a dryer, conveyors, and additional elements (e.g. a grinder).